Ace IndustrialHardware
Zimbabwe

Tap Drill & Clearance Drill Chart

Tapping drills and clearance holes for metric, unified, British and pipe threads.
Workshop Reference Charts
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Metric threads

Metric coarse (ISO 261) - tap drill and ISO 273 clearance holes, mm

ThreadPitchTap drillForm tap*CloseMediumFree
M1.60.351.251.431.71.82
M20.41.61.82.22.42.6
M2.50.452.052.272.72.93.1
M30.52.52.753.23.43.6
M40.73.33.654.34.54.8
M50.84.24.65.35.55.8
M6155.56.46.67
M81.256.757.388.4910
M101.58.59.2510.51112
M121.7510.2511.121313.514.5
M14212131515.516.5
M16214151717.518.5
M182.515.516.75192021
M202.517.518.75212224
M222.519.520.75232426
M2432122.5252628
M2732425.5283032
M303.526.528.25313335
M333.529.531.25343638
M3643234373942

Metric fine - tap drill, mm

ThreadTap drillForm tap*
M8 × 177.5
M10 × 1.258.759.38
M10 × 199.5
M12 × 1.510.511.25
M12 × 1.2510.7511.38
M14 × 1.512.513.25
M16 × 1.514.515.25
M18 × 1.516.517.25
M20 × 1.518.519.25
M22 × 1.520.521.25
M24 × 22223
M27 × 22526
M30 × 22829
Rule of thumb: metric tap drill = nominal diameter − pitch (M10 × 1.5 → 8.5 mm).

* Form (roll) taps displace metal instead of cutting it and need a larger hole, roughly nominal − ½ pitch. Use the tap maker's figure where given.

Clearance holes (ISO 273): close for accurate location, medium for general work, free where holes may not line up exactly.

Unified (inch) threads

Unified coarse (UNC)

UNCTap drill (~75% thread)Clearance - closeClearance - free
#4-40#43 (0.0890" / 2.26 mm)#32 (0.1160" / 2.95 mm)#30 (0.1285" / 3.26 mm)
#6-32#36 (0.1065" / 2.71 mm)#27 (0.1440" / 3.66 mm)#25 (0.1495" / 3.80 mm)
#8-32#29 (0.1360" / 3.45 mm)#18 (0.1695" / 4.31 mm)#16 (0.1770" / 4.50 mm)
#10-24#25 (0.1495" / 3.80 mm)#9 (0.1960" / 4.98 mm)#7 (0.2010" / 5.11 mm)
#12-24#16 (0.1770" / 4.50 mm)#2 (0.2210" / 5.61 mm)#1 (0.2280" / 5.79 mm)
1/4"-20#7 (0.2010" / 5.11 mm)F (0.2570" / 6.53 mm)H (0.2660" / 6.76 mm)
5/16"-18F (0.2570" / 6.53 mm)P (0.3230" / 8.20 mm)Q (0.3320" / 8.43 mm)
3/8"-165/16" (0.3125" / 7.94 mm)W (0.3860" / 9.80 mm)X (0.3970" / 10.08 mm)
7/16"-14U (0.3680" / 9.35 mm)29/64" (0.4531" / 11.51 mm)15/32" (0.4688" / 11.91 mm)
1/2"-1327/64" (0.4219" / 10.72 mm)33/64" (0.5156" / 13.10 mm)17/32" (0.5312" / 13.49 mm)
9/16"-1231/64" (0.4844" / 12.30 mm)37/64" (0.5781" / 14.68 mm)19/32" (0.5938" / 15.08 mm)
5/8"-1117/32" (0.5312" / 13.49 mm)41/64" (0.6406" / 16.27 mm)21/32" (0.6562" / 16.67 mm)
3/4"-1021/32" (0.6562" / 16.67 mm)49/64" (0.7656" / 19.45 mm)25/32" (0.7812" / 19.84 mm)
7/8"-949/64" (0.7656" / 19.45 mm)57/64" (0.8906" / 22.62 mm)29/32" (0.9062" / 23.02 mm)
1"-87/8" (0.8750" / 22.22 mm)1-1/64" (1.0156" / 25.80 mm)1-1/32" (1.0312" / 26.19 mm)

Unified fine (UNF) - clearance as UNC

UNFTap drill (~75% thread)
#4-48#42 (0.0935" / 2.37 mm)
#6-40#33 (0.1130" / 2.87 mm)
#8-36#29 (0.1360" / 3.45 mm)
#10-32#21 (0.1590" / 4.04 mm)
#12-28#14 (0.1820" / 4.62 mm)
1/4"-28#3 (0.2130" / 5.41 mm)
5/16"-24I (0.2720" / 6.91 mm)
3/8"-24Q (0.3320" / 8.43 mm)
7/16"-2025/64" (0.3906" / 9.92 mm)
1/2"-2029/64" (0.4531" / 11.51 mm)
9/16"-1833/64" (0.5156" / 13.10 mm)
5/8"-1837/64" (0.5781" / 14.68 mm)
3/4"-1611/16" (0.6875" / 17.46 mm)
7/8"-1413/16" (0.8125" / 20.64 mm)
1"-1259/64" (0.9219" / 23.42 mm)

British and pipe threads

British Standard Whitworth

BSW (TPI)Tap drill mm
1/8" - 402.55
3/16" - 243.7
1/4" - 205.1
5/16" - 186.5
3/8" - 167.9
7/16" - 149.3
1/2" - 1210.5
5/8" - 1113.5
3/4" - 1016.25
7/8" - 919.25
1" - 822

British Standard Fine

BSF (TPI)Tap drill mm
1/4" - 265.3
5/16" - 226.8
3/8" - 208.3
7/16" - 189.7
1/2" - 1611.1
9/16" - 1612.7
5/8" - 1414
3/4" - 1216.75
7/8" - 1119.75
1" - 1022.75

BSP parallel (G, ISO 228)

BSP parallelTPIThread OD mmTap drill mm
G 1/8"289.7288.8
G 1/4"1913.15711.8
G 3/8"1916.66215.25
G 1/2"1420.95519
G 3/4"1426.44124.5
G 1"1133.24930.75
G 1-1/4"1141.9139.5
G 1-1/2"1147.80345.25
G 2"1159.61457

NPT taper pipe

NPTTPITap drill (no reamer)
1/8" NPT27R (0.3390" / 8.61 mm)
1/4" NPT187/16" (0.4375" / 11.11 mm)
3/8" NPT1837/64" (0.5781" / 14.68 mm)
1/2" NPT1423/32" (0.7188" / 18.26 mm)
3/4" NPT1459/64" (0.9219" / 23.42 mm)
1" NPT11.51-5/32" (1.1562" / 29.37 mm)
1-1/4" NPT11.51-1/2" (1.5000" / 38.10 mm)
1-1/2" NPT11.51-23/32" (1.7188" / 43.66 mm)
2" NPT11.52-3/16" (2.1875" / 55.56 mm)
BSPT (taper, R/Rc) uses the same sizes and TPI as BSP and is normally tapped with the BSP drill size, or one size smaller if a taper reamer isn't used. Pipe thread sizes refer to the nominal pipe bore, not the thread diameter.